Iyini i-CNC Milling?
I-CNC Milling iyinqubo yokukhiqiza esetshenziselwa ukukhiqiza izingxenye eziklanywe ngokwezifiso ezivela ezintweni ezihlukahlukene ezifana ne-aluminium, insimbi, namapulasitiki.Le nqubo isebenzisa imishini elawulwa ngekhompiyutha ukuze yenze izingxenye eziyinkimbinkimbi okunzima ukuzikhiqiza kusetshenziswa amasu omshini ovamile.Imishini yokugaya ye-CNC isetshenziswa isofthiwe yekhompiyutha elawula ukunyakaza kwamathuluzi okusika, okubenza bakwazi ukususa impahla ku-workpiece ukuze bakhe umumo nosayizi oyifunayo.
Ukugaya kwe-CNC kunikeza izinzuzo ezimbalwa kunezindlela zokugaya zendabuko.Iyashesha, inembe kakhulu, futhi iyakwazi ukukhiqiza amajiyometri ayinkimbinkimbi okunzima ukuwakha kusetshenziswa imishini eyenziwa ngesandla noma evamile.Ukusetshenziswa kwesofthiwe ye-computer-aid design (CAD) ivumela abaklami ukuthi bakhe amamodeli anemininingwane eminingi yezingxenye ezingahunyushwa kalula zibe ikhodi yomshini ukuze umshini wokugaya we-CNC ulandele.
Imishini yokugaya ye-CNC iguquguquka kakhulu futhi ingasetshenziswa ukukhiqiza izingxenye eziningi, kusukela kubakaki abalula kuya ezingxenyeni eziyinkimbinkimbi ze-aerospace kanye nezicelo zezokwelapha.Zingasetshenziselwa ukukhiqiza izingxenye ezincane, kanye nokugijima kokukhiqiza okukhulu.
Amakhono Ethu Ensizakalo Yokugaya ye-CNC
Amakhono ethu ensizakalo yokugaya ye-CNC yakhelwe ukuhlangabezana nezidingo zamakhasimende ezinhlobonhlobo zezimboni.Sisebenza ngokukhethekile ekukhiqizeni izingxenye eziklanywe ngokwezifiso ezivela ezintweni ezihlukahlukene, okuhlanganisa i-aluminium, insimbi, namapulasitiki.
Imishini yethu yesimanjemanje isetshenziswa ochwepheshe abaqeqeshwe kakhulu abangongoti emkhakheni wabo.Sinikezela ngezinsizakalo ezahlukahlukene, kufaka phakathi ukwenziwa kwe-prototyping okusheshayo, ukwenziwa kwezingxenye ezincane, kanye nokukhiqizwa kokukhiqizwa kwezingxenye ezinkulu.
Izinsizakalo zethu zokugaya ze-CNC zihlukahlukene kakhulu futhi zingasetshenziswa ukukhiqiza izingxenye eziningi, okuhlanganisa izingxenye eziyinkimbinkimbi ze-aerospace kanye nezicelo zezokwelapha.Sisebenzisana eduze namakhasimende ethu ukuze siqinisekise ukuthi izidingo zawo ziyahlangatshezwa nokuthi izingxenye esizikhiqizayo zihlangabezana nezidingo zawo eziqondile.
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Kusukela ku-prototyping ukuya ekukhiqizeni okugcwele kuyagijima.I-axis yethu engu-3, i-axis engu-3+2 kanye nezikhungo zokugaya ezigcwele ze-5-eksisi zizokuvumela ukuthi ukhiqize izingxenye ezinembe kakhulu nezisezingeni eliphezulu ukuze uhlangabezane nezidingo zakho eziqine kakhulu.Awukwazi ukunquma ukuthi i-3-axis, 3+2-eksisi noma i-full 5-axis machining ikulungele yini?Sithumelele umdwebo ukuze uthole isilinganiso samahhala kanye nokubuyekezwa kokwenziwa okuzohlonza noma yiziphi izici okunzima ukuzigaya.
3-eksisi kanye 3+2-eksisi CNC milling
Imishini yokugaya engu-3-eksisi kanye ne-3+2 eksisi ye-CNC inezindleko eziphansi kakhulu zokuqalisa umsebenzi.Asetshenziselwa ukukhiqiza izingxenye ezinamajiyometri alula.
Umkhawulo kasayizi wengxenye we-3-eksisi kanye ne-3+2-eksisi ye-CNC milling
| Usayizi | Amayunithi wemethrikhi | Amayunithi e-Imperial |
| Ubukhulu.ingxenye kasayizi wezinsimbi ezithambile [1] namapulasitiki | 2000 x 1500 x 200 mm 1500 x 800 x 500 mm | 78.7 x 59.0 x 7.8 in 59.0 x 31.4 x 27.5 in |
| Ubukhulu.ingxenye yezinsimbi eziqinile [2] | 1200 x 800 x 500 mm | 47.2 x 31.4 x 19.6 in |
| Okuncane.usayizi wesici | Ø 0.50 mm | Ø 0.019 in |
[1] : I-Aluminium, ithusi nethusi
[2] : Insimbi engagqwali, insimbi yamathuluzi, insimbi eyingxubevange nensimbi ethambile
Isevisi Yokugaya Esheshayo Yekhwalithi ephezulu ye-CNC
Isevisi yokugaya esheshayo ye-CNC yekhwalithi ephezulu iyinqubo yokukhiqiza enikeza amakhasimende izikhathi ezisheshayo zokushintsha izingxenye zawo zangokwezifiso.Inqubo isebenzisa imishini elawulwa ngekhompiyutha ukuze ikhiqize izingxenye ezinembe kakhulu ezivela ezintweni ezihlukahlukene njenge-aluminium, insimbi, namapulasitiki.
Esitolo sethu semishini ye-CNC, sisebenza ngokukhethekile ekuhlinzekeni ngezinsizakalo zokugaya ezisheshayo ze-CNC kumakhasimende ethu.Imishini yethu yesimanje iyakwazi ukukhiqiza izingxenye eziyinkimbinkimbi ngokunemba okukhethekile nesivinini, okusenza sibe umthombo oya kuwo kumakhasimende adinga izikhathi zokushintsha ngokushesha.
Sisebenza ngezinto ezihlukahlukene, okuhlanganisa i-anodized aluminium ne-PTFE, futhi singahlinzeka ngezinhlobonhlobo zokuqeda, okuhlanganisa i-aluminium anodizing.Amasevisi ethu okuhlola asheshayo asivumela ukuthi sakhe futhi sihlole izingxenye ngokushesha, siqinisekise ukuthi amakhasimende ethu athola imikhiqizo yekhwalithi ephezulu kakhulu ngesikhathi esifushane ngangokunokwenzeka.
Isebenza kanjani i-CNC Milling
Ukugaya kwe-CNC kusebenza ngokusebenzisa imishini elawulwa ngekhompuyutha ukuze kukhishwe izinto ezibonakalayo kucezu lokusebenza ukuze kwakheke umumo othile noma umklamo.Le nqubo ihilela uhla lwamathuluzi okusika asetshenziselwa ukususa impahla ku-workpiece ukuze kwakhiwe umumo nosayizi oyifunayo.
Umshini wokugaya we-CNC usetshenziswa isofthiwe yekhompyutha elawula ukunyakaza kwamathuluzi okusika.Isofthiwe ifunda imininingwane yedizayini yengxenye bese izihumushela kukhodi yomshini elandelwa umshini wokugaya we-CNC.Amathuluzi okusika ahamba ngezimbazo eziningi, ezivumela ukuthi zikhiqize amajiyometri nezimo eziyinkimbinkimbi.
Inqubo yokugaya ye-CNC ingasetshenziswa ukwakha izingxenye ezivela ezintweni ezihlukahlukene, kuhlanganise ne-aluminium, insimbi, namapulasitiki.Le nqubo inembe kakhulu futhi iyakwazi ukukhiqiza izingxenye ezinokubekezelelana okuqinile, okuyenza ilungele ukukhiqizwa kwezingxenye eziyinkimbinkimbi ze-aerospace kanye nezicelo zezokwelapha..
Izinhlobo ze-CNC Mills
3-I-eksisi
Uhlobo olusetshenziswa kakhulu lomshini wokugaya we-CNC.Ukusetshenziswa ngokugcwele kwezikhombisi-ndlela ze-X, Y, kanye ne-Z kwenza isigayo se-3 Axis CNC sisebenziseke emisebenzini ehlukahlukene.
4-I-eksisi
Lolu hlobo lwerutha luvumela umshini ukuthi ujikeleze ku-eksisi eqondile, uhambisa isiqeshana somsebenzi ukuze wethule umshini oqhubekayo.
5-I-eksisi
Le mishini inezimbazo ezintathu zendabuko kanye nezimbazo ezimbili ezengeziwe ezijikelezayo.Ngakho-ke, irutha ye-CNC ye-5-eksisi iyakwazi ukufaka izinhlangothi ezi-5 zocezu lokusebenza emshinini owodwa ngaphandle kokukhipha ucezu lokusebenza bese lusetha kabusha.I-workpiece iyajikeleza, futhi ikhanda lokuphotha liyakwazi ukuzungeza ucezu.Lezi zinkulu futhi zibiza kakhulu.
Kunokwelashwa okuningana okungaphezulu okungasetshenziselwa izingxenye ze-aluminium ezenziwe ngomshini we-CNC.Uhlobo lokwelashwa olusetshenzisiwe luzoncika ezidingweni ezithile zengxenye kanye nesiphetho esifunwayo.Nazi ezinye izindlela zokwelapha ezivamile zezingxenye ze-aluminium ezenziwe ngomshini we-CNC:
Ezinye Izinzuzo Ze-CNC Mill Machining Izinqubo
Imishini yokugaya ye-CNC yakhelwe ukukhiqiza okunembayo kanye nokuphindaphinda okuyenza ifanelekele ukwenza i-prototyping esheshayo kanye nokugijima kwevolumu ephansi iye phezulu.Izigayo ze-CNC zingaphinda zisebenze ngezinto ezihlukahlukene kusukela ku-aluminiyamu eyisisekelo namapulasitiki kuya kwezingajwayelekile njenge-titanium - okuzenza zibe umshini ofanele cishe wanoma yimuphi umsebenzi.
Izinto ezitholakalayo zemishini ye-CNC
Nalu uhlu lwezinto zethu ezijwayelekile zokwenza imishini ye-CNC ezitholakalayoinwethuisitolo somshini.
| I-Aluminium | Insimbi engagqwali | Insimbi, ingxubevange & Ithuluzi | Enye insimbi |
| I-Aluminium 6061-T6 /3.3211 | SUS303 /1.4305 | Insimbi emnene 1018 | I-Brass C360 |
| I-Aluminium 6082 /3.2315 | I-SUS304L /1.4306 | Ithusi C101 | |
| I-Aluminium 7075-T6 /3.4365 | 316L /1.4404 | Insimbi emnene 1045 | Ithusi C110 |
| I-Aluminium 5083 /3.3547 | 2205 Duplex | Insimbi ye-alloy 1215 | I-Titanium Grade 1 |
| I-Aluminium 5052 /3.3523 | Insimbi engagqwali 17-4 | Insimbi ethambile A36 | I-Titanium Grade 2 |
| I-Aluminium 7050-T7451 | Insimbi engagqwali 15-5 | I-alloy steel 4130 | I-Invar |
| I-Aluminium 2014 | Insimbi Engagqwali 416 | Ingxubevange yensimbi 4140 /1.7225 | Isilinganiso 718 |
| I-Aluminium 2017 | Insimbi Engagqwali 420 /1.4028 | Insimbi ye-alloy 4340 | I-Magnesium AZ31B |
| I-Aluminium 2024-T3 | Insimbi Engagqwali 430 /1.4104 | Ithuluzi Lensimbi A2 | I-Brass C260 |
| I-Aluminium 6063-T5 / | Insimbi Engagqwali 440C /1.4112 | Ithuluzi Lensimbi A3 | |
| I-Aluminium A380 | Insimbi Engagqwali 301 | Ithuluzi Lensimbi D2 /1.2379 | |
| I-Aluminium MIC 6 | Ithuluzi Lensimbi S7 | ||
| Ithuluzi Lensimbi H13 |
CNC Plastiki
| Ipulasitiki | Ipulasitiki Eqinisiwe |
| I-ABS | I-Garolite G-10 |
| I-Polypropylene (PP) | I-Polypropylene (PP) 30% GF |
| Inayiloni 6 (PA6 /PA66) | Inayiloni 30% GF |
| I-Delrin (POM-H) | FR-4 |
| I-Acetal (POM-C) | I-PMMA (Acrylic) |
| I-PVC | I-PEEK |
| I-HDPE | |
| UHMW PE | |
| I-Polycarbonate (PC) | |
| I-PET | |
| I-PTFE (Teflon) |
Igalari yezingxenye zomshini ze-CNC
Sisebenza ngomshini ama-prototypes asheshayo kanye nama-oda wokukhiqiza wevolumu ephansi kumakhasimende ezimbonini eziningi: i-aerospace, izimoto, ezokuvikela, ze-elekthronikhi, ukuqalisa kwehadiwe, okuzenzakalelayo kwezimboni, imishini, ukukhiqiza, imishini yezokwelapha, uwoyela negesi namarobhothi.
